engine swap

wino

Member
Joined
Oct 2, 2005
RO Number
19181
Messages
52
I was wondering if it is possible to swap a 3.0l OMC engine from a Cadorette into a Bowrider Forrester that has a 3.0l mercruiser. Anyone try something like this before? Just like to know if it would mount up to stern drive or what other troubles I will run into.

Any help is always appreciated.

Thanx
 
I haven't done it with a 3.0, but did it with a 5.7. A chevy engine is a chevy engine - it will work. That being said, it won't be nearly as simple as dropping in another merc engine - in which case you just bolt it in, hook up the wire harness, and go. You'll have to remove a lot more parts from the old merc-urized motor, and swap them onto the new one - bellhousing, coupler, throttle plate, shifter, electrical - things of that nature.
 
I don't think the stern drives will match up. IIRC, SEI has an adapter.
 
David, I think he wants to replace only the MerC-Supplied 3.0 engine with an OMC-supplied 3.0, and leave the "donor" boat with a dismantled OMC stern drive and no engine.
Wino, Is this correct?
Without direct experience, I think the idea would work. Since the recipient boat is complete anything needed to make it all match should be available.
That said, I know that GM pulled a few tricks on some of their big block V8s years ago. Pads to put motor mount bolts got moved, even eliminated, according to which Make/Year/Model the engine was intended for.
A quick inspection of the motor mountings on the two engines should settle that concern.
 
I had a Merc 140 and an OMC 140. The Manifolds and some small stuff were different. But the Block castings were the same.
On your 3-0's, You might look for a Gasket, if they use one, back where the Drive Adapter is bolted on. That will tell you if the Castings are drilled in the right places.
 
J-D that is correct. I will probably just scrap the Cadorette. Maybe sell off some small stuff etc.

So I should check motor mounts and a gasket.
If that doesn't match will the whole unit fit? Stern drive and motor? I suppose it depends on the cut-out in stern of boat.

Thanx for replies. This is always a good spot for some intelligent comments.
I have two on the go now and getting tired fixing my 19 footer with no help at all. Stiill need lots but will finish it sometime if the darn snow would stop destroying my portable garages.

Thanx
 
There are some here with enough experience to know about swapping the drive from OMC to MerC and boat to boat but I'm not one of them.

At the least, you'd need to let us know the respective Models and Years.
 
For the most part there are three major components involved here - a motor, a transom assembly, and an outdrive. If you plan on keeping the Mercruiser drive on the forrester, stern cut outs aren't a concern, because you aren't changing anything on the transom assembly. Now it's likely that the bell housing which bolts to the engine will have to be used from your existing Merc motor - but I would be very surprised if it didn't bolt right up to the donor motor. And possibly the flywheel. What are the years of the two motors involved? According to a web site I just looked it, in 1987 on this motor GM changed the rear main seal - so you can't take a flywheel from a pre 87, and put it on a post 87. But i would be very surprised if you can't use the flywheel on the OMC motor with the merc transom.

There is also a coupler, which connects the shaft from the out drive to the flywheel, again,you will be using the coupler from the Merc -or better yet, buying a new one.

Once you get the big steps above done, there are some more minor components, that you may have to swap from your Merc motor onto your OMC donor motor - here it depends on which are in better shape. If it's like the 5.7's I dealt with, the starter and solenoids are set up a bit different - so you'll have to choose which you want to use. You'll need the shifter plate from the merc boat,as those are a bit different.

You only need to be concerned about transom cut outs if you plan on taking the OMC drive with the motor to the recipient boat; and you would only need to get an adapter if you wanted to bolt a Merc drive to a transom that previously housed an OMC - but it doesn't seem like that is your intent.

good luck - I dove into a similar project with very little experience or skill, it took me a while, but turned out fine.
 
I think I will take some good pics and compare when I go to look at boat I figure it should work either way, with whole unit or just engine.Guess I am in for some more learning curves. Be nice to make a few dollars between the two boats.One cost $500 the other wants $2500 (forrester) with trailer, cracked block.
Thanx for replies.
If I scrape up money I will probably be asking some more questions.

Thanx
 
Back
Top