Ah yes, I see that Jim learns the same way I do. "Whoa...you guys see THAT". While my prop did not fly 25 foot, it did carry every bit of 6 foot and that would have been plenty to get hurt with.
I guess after the night of having the BFP tightened up with the BFW, while two guys heated the prop with two propane torches, it seems a little rediculous to me to say that "a little heat and they will pop right off" is a good strategy.
You need a good strong puller. Tighten it up, making absolutely sure it is pulling 100% dead on straight. Once you get a good strong strain on that prop until you are afraid any more tension would risk warping the shaft/strut/puller, then take a heavy steel head mallet because you want the most "shock" reverberation possible and strike the end of the shaft with it, again dead on straight. Your not trying to beat the prop off. You don't want to bend your shaft, or even try to drive the shaft forward at all. What you want is that ringing shock of the steel hitting the shaft to set up a shock wave to cause the pores of the metal that are binding together to momentarily come apart releasing the friction and allowing the tight strain of the puller to do the rest. If you give the end of the shaft a good smart ringing blow, 80% of the time that prop is going to literally pop off the shaft, almost explosively. The other 20% of the time you repeat the process, then apply heat, then smack the shaft again. Next comes the cutting torch and hacksaw.
Don't get one of those "Toys" of prop pullers. Truth is they actually work about 75% of the time, but if you have a prop that is really tight, they deform enough to not pull 100% straight and do more harm than good. You are safer using an extra heavy duty puller than a light duty one as the heavy guy won't deform and the larger size actually makes it easier to visually pick up on situations where it is not pulling straight.
bp
bp