And while you or he is down there, make sure any shaft, rudder and tab anodes are in place and very tight, plus check for any play at the cutlasses. Every trip runs some risk of a prop debris strike ( or maybe picking up a small line, etc. ), and they may be unnoticed at the time.
It's possible a new muffler may have different resonance characteristics at that rpm.
Is the shaft spinning smoothly in the shaft seal or stuffing box or is there and discernable wobble?
Any possibility of rudder wobble from insufficient toe-in or out?