For anyone who's built their own boat....

quote:

Originally posted by PascalG

Is the upcoming hull glassing keeping you up at night ?:)




How did you know? Oh wait, you're building one too!

The thought of screwing up and having to scrape $3000 worth of glass & epoxy off the hull has me a little bit on edge! [:-bigeyes2]

I gotta go over to your thread and see how you're doing Pascal.
 
I am about to glass in the next few days... It s even more challenging since glass has to be transparent with no second chance!
 
quote:

Originally posted by PascalG

I am about to glass in the next few days... It s even more challenging since glass has to be transparent with no second chance!





Are you using a peel ply over the glass? I've used it on the other parts and it works really well. Besides leaving a nice surface that doesn't need sanding it highlights the dry spots that need a little more epoxy.

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I can't because of the hull shape, it s all curves!
 
quote:

Originally posted by PascalG

I can't because of the hull shape, it s all curves!





It works on curved surfaces too. You're hull is upright so you'll be working overhead too correct? That'll be fun! NOT! What weight of glass are you putting on?
 
It s upright but tilted to the side so the top part is at an angle. 6oz on the outside above WL so it's transparent...

Will post pics.
 
Rick, "PLAN B" is a great name for the dink.
Rowing is my only favorite exercise. Go for an hour and you've worked off two Beers and a Cheeseburger.
 
I got over ruled on the dink name Thud. The Admiral says it's "Little Peace" now. The name of the big boat is "She:Kon" which is pronounced "Say Go" in Mohawk which is a greating that means "Do you still have the great peace?". It works but in my mind if Plan A (The big boat) fails we've always got "Plan B". :-)

How long would it take to row off about 2500 cheeseburgers? *lol*
 
Too pooched to post. Updated our blog side with some vids. I didn't think pics of sanded fiberglass tape would be all that interesting!

del/2012/07/honest-its-not-another-woman.html
 
I climbed back up on the hull for the first time since my lil' accident. The knee felt pretty good. I got some sanding done on the seams so I can get another layer of tape on them. That's what I was preparing to do before I had my accident.

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It was a comfortable 24C on the hull. Look at the max temp! Yikes! I'm glad I wasn't up there that day!

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Back up for a little more sanding before the tape goes on. One tiny step closer to glassing the hull. Standby.
 
It's probably cooler in hell right about now!

Holy Crap is it hot outside! 34C and hotter in the shed 37C even with all the fans going! With the humidity it's over 40C right now.

I had planned to get the first carbon fiber reinforcement on the bow & keel today along with a couple layers of tape. By the time I got the carbon fiber on the heat was oppressive and I had to get out of the kitchen!

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The carbon fiber tape I had (got cheap from eBay) runs from the bow to about midway down the keel. This should provide some extra reinforcement in the case of a collision. There's more carbon fiber going on the bow below the waterline and around the thruster opening. These layers will be buried deep under multiple layers of fiberglass tape and cloth. Should a collision occur the carbon fiber is the last line of defense in a hull breach. The upper layers of glass would be easily repairable. That's my twisted logic behind using it anyways. The remainder of the keel will be built up of a couple of layers of basalt fabric and fiberglass. About 5 layers in all.

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This is a close up of the bow with the carbon fiber. The epoxy kicked off inside an hour in this heat and was hard to the touch in 3 hours. I peeled back some of the peelply to show the result. Using peelply I don't have to do any sanding before putting on more layers of fiberglass which in this heat is a real bonus!

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Extreme close up of the carbon fiber after the peelply was removed. There's a few tiny voids that are only on the surface of the fabric. These shouldn't be an issue. I had a hard time getting the peelply to lay down properly. The peelply I'm using now is really heavy material. It doesn't seem to get any more flexible in the heat!

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Picked up this small trailer to use with our dingy "Lil' Peace". I have to modify it a bit but it should work well.

Off to consume another cooling beverage. Stay thirsty my friends!
 
Stay cool Rick, this heat is a killer in more than one way.
You may need to cut some holes in your shed and tape them up later.
 
quote:

Originally posted by The Other Gary

Stay cool Rick, this heat is a killer in more than one way.
You may need to cut some holes in your shed and tape them up later.




Holes I got Gary. Have to climb up there tonight and fix them up if it doesn't rain. I got the proper Dr. Shrink tape with UV protection this time. Hopefully it lasts a bit longer than the other stuff.

I spent half day in the boat shed today. Spent this morning sanding and prepping the fwd section for more carbon fiber. Using the peelply sure saves on sanding. It seems a bit wasteful to just peel this stuff off and toss it away though. The work it saves is great though. Catch 22 I guess.

Anywho, got the carbon fiber on and peelplied.

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Tomorrow I hope to get up on the keel again and get it ready for fiberglass. Weather is moderating a bit so that's good.
 
Having helped two people build boat while I bought mine both said they would
not do it again. I have great respect for people who finish such a project but they surely dont save money
 
It's not about the money Bruce. It's more about the adventure and the fulfillment of a childhood dream. I am watching the money side of it but that's just out of curiosity more than anything else. I'm sure you've seen our online spreadsheet where we track the costs. Would I do it again? Not on your freakin' life! :-)

It was so warm in the shed the epoxy was hard to the touch in less than 4 hrs. This slow hardener usually takes 3 times that long.

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I stripped off the peelply to see how the carbon fiber turned out. It's ok. Good thing it's not a cosmetic part though. It'll get burried under a few layers of glass.

I had a tarp covering the cabin roof attached to the side of the shed. Wind ripped the tarp to shreds so we had to clean that up today.

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I forgot how big that thing is! 8O

Needed to get up on the shed to fix some holes but Mother Nature isn't cooperating. Four days of rain and thunderstorms in the forecast. Guess it'll have to wait.
 
Rick,
Wish I had your talent, persistence and dedication. My dad did, guess those traits skipped a generation :)
Great work, and love your sharing your dream here. Your posts make me feel like I am there :)
 
I can't wait to see the finished product Rick.
I watched your list of accessories is pretty impressive and should make cruising very enjoyable.
Bill
 
Thanks Walter & Bill. I learned a lot from the fella's on here. What works, what doesn't. I pay special attention to problems guys may be experiencing with equipment I'm considering, things like that. The Internet is a wonderful resource for anyone attempting to do this kind of project. I don't think I would have even considered building a boat without the Internet.

I spent about 5 hrs sanding my guts out today. Wind kept blowing the shed door closed and the temp would shoot up! Gave me a wicked headache so I'm taking a break

Taking pictures of sanding seams isn't very exciting so here's a pic of the carbon fiber tape I put on the keel last week. I just took the peelply off. Boy that stuff is wicked, you don't want to drag your knuckles over it! It's worse than sandpaper!

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I've got a couple more hours of sanding seams and then the keel will be ready for the final layers of tape. A few touchups and the hull will be ready for fiberglass too!

I've still got to climb up on the shed and fix some holes. Kinda putting that chore off till it cools down a bit.

Thanks again. I appreciate the support.
 
Sanding..........
Itching...........
More sanding........
More itching...........
Yet even more sanding.........
And yet even more itching.........

Oh the humanity, will it ever end?
 
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